In Plant & Factory Automation

In Plant & Factory Automation Solutions

Versatile motion systems for material handling, assembly, and automated production environments.

Industry Applications
The Challenge

Automated Assembly

High-precision joining and fastening require multi-axis coordination and consistent force control to ensure product quality.

The TOYO Solution

Integrated multi-axis gantry systems and electric cylinders provide the precision and repeatability for complex mechanical assembly.

Precision assembly highlights:
  • Consistent Force Control: Programmable thrust ensures delicate parts are joined without damage.
  • Multi-Axis Coordination: Seamless X-Y-Z synchronization for complex insertion and fastening paths.
  • Sub-Millimeter Repeatability: ±0.005mm accuracy for high-density electronic and mechanical builds.
Automated Assembly
The Challenge

Part Pick and Place

Rapidly transferring components between production stages requires high-acceleration motion and reliable integration with various end-effectors.

The TOYO Solution

High-speed linear actuators and compact gantry systems minimize cycle times and maximize overall factory throughput.

Pick-and-place performance:
  • High Acceleration: Up to 2G acceleration for rapid cycle times in high-volume production.
  • Flexible Mounting: Motor-ready designs allow for easy integration of vacuum or mechanical grippers.
  • Industrial Durability: Sealed architectures prevent contamination and ensure long-term reliability.
Part Pick and Place
The Challenge

Component Inspection

Automated inspection requires vibration-free motion and precise positioning to capture high-resolution images or take exact measurements.

The TOYO Solution

Ultra-precision linear motors and high-resolution encoders provide the stable, jitter-free platform required for advanced quality control.

Inspection system benefits:
  • Zero Backlash: Direct-drive linear motors eliminate mechanical play for absolute measurement accuracy.
  • Smooth Motion: Low-friction guides ensure vibration-free travel during high-speed optical scanning.
  • High Resolution: Integration with sub-micron encoders for precise feature detection and defect analysis.
Component Inspection
The Challenge

Dosing & Filling

Precise fluid dispensing or volumetric filling requires exact stroke control and high-speed reciprocating motion to maintain line speed.

The TOYO Solution

AC Servo-driven electric cylinders provide programmable stroke and speed, replacing legacy pneumatic systems for improved consistency.

Dosing and filling excellence:
  • Programmable Volumetrics: Digitally adjust stroke length to change dosing volumes in seconds without mechanical resets.
  • Constant Velocity: Maintain precise speed during the fill cycle to prevent splashing or inconsistent aeration.
  • Rapid Changeovers: Store multiple production profiles in the controller for near-instant line retooling.
Dosing & Filling
The Challenge

Tray Handling

Managing heavy trays or large pallets across multiple production levels requires robust, long-stroke systems with high payload capacity.

The TOYO Solution

Heavy-duty gantry systems and multi-axis sliders provide the necessary reach and rigidity for industrial-scale tray management.

Tray handling highlights:
  • Extended Travel: Stroke lengths up to 5000mm allow for large-scale transfer across multiple production cells.
  • High Payload Support: Robust mechanical structures handle trays and pallets up to 110kg with minimal deflection.
  • Multi-Level Verticality: Integrate Z-axis actuators for tiered storage and vertical production flow.
Tray Handling

The TOYO Advantage for Automated In Plant & Factory Automation Manufacturing

Enhanced Operational Efficiency

Streamline production workflows and reduce manual handling with high-speed automated transport and assembly.

Modular & Scalable

Our "building block" architecture allows you to scale from a single axis to a complete multi-line automation system.

Reduced Maintenance Downtime

Self-lubricating guides and sealed components ensure long service intervals even in dusty factory environments.

Rapid ROI

Lower total cost of ownership through energy-efficient electric motion and simplified mechanical integration.

In Plant & Factory Automation Market Solutions

Ready to Architect Your Solution?

Our senior motion engineers are ready to review your application data and provide a high-fidelity system design.

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