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XC100 Series Main
XC100 Series
XC100 Series Standard Actuator

XC100 Series

All-in-One DC Servo Drive and Controller (25W / 40W)

All-in-One DC Servo Drive and Controller (25W / 40W) Download native CAD models and request a technical quote for the XC100 Series series today.

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Overview

The XC100 Series is a high-performance, all-in-one DC Servo drive and controller engineered for applications requiring the precision of closed-loop motion without the complexity of traditional AC servo systems. Specifically designed for 25W and 40W DC servo motors, the XC100 delivers absolute positioning precision, high-speed torque retention, and real-time EtherCAT synchronization. By consolidating the amplifier, controller, and I/O management into a single DC 24V hardware platform, it provides a cost-effective, space-saving solution for precision material handling and automated assembly.

Key Benefits

  • Closed-Loop Precision: Utilizes a 10000 ppr optical rotary encoder to eliminate lost steps and stall risks, ensuring sub-millimeter accuracy under varying load conditions.
  • Deterministic Multi-Axis Control: Native EtherCAT support allows for microsecond-level synchronization across multiple axes, ideal for complex robotic interpolations.
  • Versatile Motion Profiles: Features dedicated ABS, INC, and TSL Thrust modes, providing the flexibility to handle everything from simple point-to-point transfers to complex force-regulated assembly.
  • Simplified System Architecture: Operates on a standard DC 24V power supply and consolidates multi-protocol support (USB, RS485, EtherCAT) into a single compact chassis.
  • Industrial Reliability: Built-in emergency stop circuits and a 50-code error history log ensure rapid troubleshooting and maximum uptime in 24/7 production environments.

Target Applications

  • High-Speed Packaging & Inspection: Real-time synchronization and rapid settling times for sub-micron accuracy in dynamic throughput environments.
  • Precision Electronics Assembly: Closed-loop torque control ensures delicate, high-speed component handling without mechanical deformation.
  • Multi-Axis Gantry Synchronization: Deterministic EtherCAT communication enables perfectly coordinated, high-velocity X-Y-Z interpolations.

Technical Excellence & Benefits

Dynamic DC Servo Response

Closed-loop control with 25W/40W output eliminates lost steps and delivers consistent torque at high speeds.

High-Speed Communication

Native EtherCAT synchronization enables deterministic multi-axis control for precision automation.

Specialized Thrust Mode

Dedicated TSL Thrust Mode allows for precise force regulation in assembly and press-fit applications.

Compact All-in-One Design

Integrates drive, controller, and I/O into a single DC 24V platform to minimize cabinet footprint.

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Electrical Specifications

Item Specification
Control Power DC 24V (±10%)
Power Supply DC 24V (±10%)
Controlled Axes 1 Single Axis
Motor Compatibility DC Servo Motor (25W / 40W)
Rated Output 2.7Arms (25W) / 3Arms (40W)
Maximum Output 7Arms (25W) / 8Arms (40W)
Motion Control Modes ABS, INC, INC-R Continuous, ABS-R Continuous, TSL Thrust Mode
Position Points 1~127 Points
Position Setting Communication setting or I/O point teaching
Encoder Type Optical Rotary Encoder (Incremental)
Resolution 10000 ppr
Digital I/O DI (14 points) / DO (10 points) NPN
Communication Mini USB, RS485 (RJ-45), EtherCAT
Safety / Error Emergency Stop (Servo OFF), 50 Error Code Memory

1 Brake control is optional and must be specified at the time of purchase.

2 Station numbers (0~f) are configurable via integrated rotating DIP switch.

XC100 Series Technical Catalog

PDF Download - Includes dimensional drawings and selection guides.

Download Catalog
Instruction Manual

Maintenance, lubrication, and installation procedures.

Download Manual
CAD Design

Native CAD Models & 3D Configurations

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Seamless Integration into Your Design Environment

To ensure the highest level of design accuracy and reduce your engineering lead times, TOYO Robotics Americas provides a comprehensive library of native CAD models. Hosted through our CAD Community Portal, these models are not generic placeholders; they are highly detailed, configurable files designed to drop directly into your assembly.

  • Native Format Support: Download models in your preferred native format, including SolidWorks, Autodesk Inventor, Pro/E (Creo), Siemens NX, and CATIA, as well as universal formats like STEP, IGES, and Parasolid.
  • Dynamic Configuration: Adjust stroke lengths and motor orientations in real-time to generate a model that matches your exact specification.
  • Instant Access: Register once to unlock unlimited downloads, ensuring you have the most up-to-date technical data for your project milestones.
Autodesk
Pro/E
CATIA

Ordering Information

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Ordering Code

Contact our application engineers to generate your exact part number or for complex multi-axis configurations.

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