TC100 Series

All-in-One Stepper Drive and Controller

All-in-One Stepper Drive and Controller Download native CAD models and request a technical quote for the TC100 Series series today. Contact our application engi

Overview

Modern automation deployments are often bottlenecked by the complexity of integrating disparate motion controllers for different actuator types. The TC100 Series eliminates this friction by providing a universal, all-in-one architecture that natively drives linear actuators, electric cylinders, and electric grippers from a standardized hardware baseline. By consolidating control paradigms and utilizing an intuitive setup environment, engineering teams can drastically reduce system integration complexity, accelerate commissioning times, and lower the Total Cost of Ownership (TCO).

Key Benefits

Simplified Multi-Protocol Architecture: Consolidates Pulse, Digital I/O, and EtherCAT into a single hardware platform, reducing inventory complexity.
Synchronized Multi-Axis Scalability: Supports high-speed serial daisy-chaining for 16+ axes via EtherCAT, ideal for complex robotic gantry systems.
Precision Force & Measure Modes: Integrated firmware optimized for electric grippers, offering delicate force regulation and real-time metrology feedback.
Universal Ecosystem Validation: Standardized and verified across TOYO's complete transmission lineup, from linear stages to servo cylinders.
Industrial Durability: Features a high-reliability hardware design with emergency stop circuits and 50-code error history for 24/7 production.

Target Applications

High-Density Multi-Axis Systems: Ideal for complex Cartesian configurations and automated assembly cells requiring 16+ synchronized axes via low-latency EtherCAT daisy-chaining.
Universal Machine Control: Centralizes the command architecture for diverse manufacturing stations utilizing a mixed payload of linear stages, cylinders, and end-effectors.
Precision Gripping & Metrology: Deployed in fragile component handling and automated inspection stations utilizing the controller's dedicated Clamping & Measure force profiles.

Item	Specification
Control Power	DC 24V (±10%)
Power Supply	DC 24V (±10%) / DC 48V (±10%)
Controlled Axes	1 Single Axis
Motor Compatibility	Two-phase Stepping Motor (36/42/35/25/20)
Rated Output	2Ao-p Peak value of sine wave current
Maximum Output	3Ao-p Peak value of sine wave current
Motion Control Modes	ABS, INC, INC-R Continuous, ABS-R Continuous, TSL Thrust Mode
Position Points	1~127 Points
Position Setting	Communication setting or I/O point teaching
Encoder Type	Optical Rotary Encoder (Incremental)
Resolution	Up to 16000 ppr (Angle dependent)
Digital I/O	DI (14 points) / DO (10 points) NPN
Communication	Mini USB, RS485 (RJ-45), EtherCAT
Safety / Error	Emergency Stop (Servo OFF), 50 Error Code Memory

Item

Specification

Control Power

DC 24V (±10%)

Power Supply

DC 24V (±10%) / DC 48V (±10%)

Controlled Axes

1 Single Axis

Motor Compatibility

Two-phase Stepping Motor (36/42/35/25/20)

Rated Output

2Ao-p Peak value of sine wave current

Maximum Output

3Ao-p Peak value of sine wave current

Motion Control Modes

ABS, INC, INC-R Continuous, ABS-R Continuous, TSL Thrust Mode

Position Points

1~127 Points

Position Setting

Communication setting or I/O point teaching

Encoder Type

Optical Rotary Encoder (Incremental)

Resolution

Up to 16000 ppr (Angle dependent)

Digital I/O

DI (14 points) / DO (10 points) NPN

Communication

Mini USB, RS485 (RJ-45), EtherCAT

Safety / Error

Emergency Stop (Servo OFF), 50 Error Code Memory

Native CAD Models & 3D Configurations

Seamless Integration into Your Design Environment

To ensure the highest level of design accuracy and reduce your engineering lead times, TOYO Robotics Americas provides a comprehensive library of native CAD models. Hosted through our CAD Community Portal, these models are not generic placeholders; they are highly detailed, configurable files designed to drop directly into your assembly.

Native Format Support: Download models in your preferred native format, including SolidWorks, Autodesk Inventor, Pro/E (Creo), Siemens NX, and CATIA, as well as universal formats like STEP, IGES, and Parasolid.
Dynamic Configuration: Adjust stroke lengths and motor orientations in real-time to generate a model that matches your exact specification.
Instant Access: Register once to unlock unlimited downloads, ensuring you have the most up-to-date technical data for your project milestones.