Packaging

Automation Solutions for High-Speed Packaging

High-acceleration motion and precision synchronization for modern packaging lines.

Industry Applications
The Challenge

Palletizing & Depalletizing

High-volume end-of-line operations require robust, long-stroke motion to manage varying stack heights and heavy payloads.

The TOYO Solution

Multi-axis gantry systems and heavy-duty actuators with integrated collision detection.

Our palletizing solutions focus on:
  • Extended Reach: Up to 5000mm stroke for large pallet footprints.
  • Payload Stability: High-rigidity guides to prevent deflection under heavy loads.
  • System Sync: Seamless integration with PLC and safety controllers.
Palletizing & Depalletizing
The Challenge

Case Packing

Rapid assembly and filling of cases require extremely fast cycle times and precise positioning to prevent product damage.

The TOYO Solution

High-speed belt drives and compact linear actuators for rapid pick-and-place.

Case packing performance:
  • Fast Cycles: Up to 5m/s velocity for high-throughput lines.
  • Compact Design: Small frame sizes to fit within existing machine footprints.
  • Durability: Engineered for millions of maintenance-free cycles.
Case Packing
The Challenge

Labeling & Coding

Applying labels or inkjet codes to moving products requires jitter-free motion and exact velocity matching.

The TOYO Solution

Direct-drive linear motors and high-resolution encoders for smooth, continuous motion.

Coding solution highlights:
  • Zero Backlash: Direct-drive technology for absolute positioning accuracy.
  • Velocity Matching: Constant-speed motion for consistent inkjet spacing.
  • Quiet Operation: Low-noise bearings for laboratory and food-grade environments.
Labeling & Coding
The Challenge

Form, Fill, & Seal

Maintaining airtight seal integrity at high cycle rates requires high-speed motion with precise, programmable force control.

The TOYO Solution

AC Servo-driven electric cylinders replace pneumatic systems to provide consistent sealing pressure and high-acceleration pull-down.

VFFS or HFFS motion excellence:
  • Programmable Sealing Force: Digitally adjustable thrust to ensure perfect seal integrity across varied film thicknesses.
  • High-Cycle Durability: Robust ball-screw cylinders designed for continuous 24/7 reciprocating motion.
  • Synchronized Logic: Seamlessly slave vertical fill cycles to horizontal sealing jaws for maximum throughput.
Form, Fill, & Seal
The Challenge

Diverting & Lane Adjustments

High-speed conveyor lines require dynamic diverting or lane switching to balance downstream loads or sort products by type without stopping the line.

The TOYO Solution

Long-stroke belt-drive actuators provide the extreme velocity and reach needed for non-stop lane management.

Diverting solution highlights:
  • Extreme Velocity: 5000mm/s maximum speed for rapid diversion without impacting main line throughput.
  • Multi-Lane Scaling: Stroke lengths up to 5000mm allow a single actuator to span and adjust multiple conveyor lanes.
  • Debris Resistance: Sealed belt architectures prevent packaging dust and debris from fouling the internal drive mechanism.
Diverting & Lane Adjustments

The TOYO Advantage for Automated Packaging Manufacturing

Throughput Maximization

High-acceleration belt drives and linear motors reduce cycle times by up to 30% compared to traditional pneumatic systems.

Industrial Reliability

Engineered for 24/7 continuous operation with robust sealing against dust and packaging debris.

Rapid Integration

Pre-configured motor-ready designs allow for immediate mechanical mounting and faster system commissioning.

Global Support

Strategic engineering hubs across the US and Asia ensure you have expert motion support wherever your factory is located.

Packaging Market Solutions

Ready to Architect Your Solution?

Our senior motion engineers are ready to review your application data and provide a high-fidelity system design.

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