Industry Applications
The Challenge
Robotic Spot Welding
Spot welding requires rapid movement between weld points and the ability to withstand the high thrust loads and vibrations of weld guns.
The TOYO Solution
High-rigidity ball screw actuators (ETH/GTH) provide the necessary thrust and durability for continuous spot welding cycles.
Our spot welding solutions focus on:
- High Thrust Capacity: ETH series handles heavy welding payloads with ease.
- Rapid Transit: High-speed lead screws reduce non-productive movement time.
- Long Life: Hardened components and specialized lubricants for millions of weld cycles.
Key Components
The Challenge
Arc & Laser Welding Paths
Maintaining a consistent weld path requires smooth, jitter-free motion and precise velocity control to ensure weld quality and penetration.
The TOYO Solution
Precision-ground ball screws and high-resolution encoders ensure sub-millimeter accuracy along complex 3D paths.
Key features for path welding:
- Path Accuracy: Superior mechanical synchronization for consistent weld beads.
- Smooth Motion: Specialized bearing designs minimize cogging and vibration.
- Heat Resistance: Optional bellows and high-temperature seals for proximity to the weld arc.
Key Components
The Challenge
Large-Scale Gantry Welding
Welding large structural components, such as automotive chassis or industrial frames, requires long-stroke multi-axis coverage.
The TOYO Solution
Modular gantry systems (XYGT/XYTB) provide a scalable platform for large-work-envelope welding.
Gantry welding advantages:
- Massive Work Envelope: Travel lengths up to 5000mm or more.
- Multi-Torch Coordination: Ability to mount and synchronize multiple welding heads on a single gantry.
- Robust Construction: Heavy-duty profiles designed to support auxiliary equipment and cable tracks.
Key Components
